Cam Pen
For this project, I challenged myself with the reinvention of an everyday object: The Pen
Ideation
Originally conceived as a folding pen, I distilled the design down to its simplest form: a cam driven pen
Constantly sketching and doodling, my ideas bleed onto my classwork and daily Todo lists
I obsess over process, practicing and iterating on sections of the design before diving into the full product
The grip, “cam holder” and fastener are all still a work in progress, constantly evolving with each new version
Rapid Prototyping
Alongside early sketches, a 3:1 laser-cut prototype put the cam design to the test. No rubber bands on hand — a hair tie did the job
Once the body was fleshed out on the mill and lathe, laser-cut acrylic and 3D-printed PLA helped dial in the cam design before committing to CNC'd brass
Manufacture
Performing the majority of the work manually built a deeper understanding of the advantages and limitations of automation
The organic profile of the cam naturally lent itself to the CNC mill — though a flip milling operation is required to chamfer both sides
The cam shown is a WIP, requiring greater precision in the z-axis
Drilling a 5" hole for the pen body was surprisingly time-consuming — a process the current facilities can not automate
Final Product
I genuinely believe CamPen is a viable product in the ever-growing “everyday carry” market. It’s an absolute joy to use and the click is incredibly satisfying.
Since the first version, I’ve been able to make the following changes:
The 4th axis CNC Mill has sped up the manufacturing of the cam end down to about 5 minutes.
One version included a custom shoulder bolt, later deemed unnecessary.
The very first Cam Pen, it has since been gifted to a mentee
Based on user feedback, the sharp edges of the original have been rounded out